This is a genuine Char-Broil replacement part, it is sold individually.
Carryover tubes connect the gas grill burners and carry the flame from one burner to the next.
Over time, your carryover tubes may rust or warp.
This would be the time to replace them.
Carryover Tube 80005592
OEM part for: Char-Broil
Part Number: 80005592
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Product Description ?
- Classification: Part
- Weight: 0.06 lbs.
- Also Known As: Crossover Tube, Burner Rail, Burner Bracket, Burner Brace
- Shipping: Ships Worldwide
Frequently Purchased Together ?
Compatibility
This Carryover Tube will fit the following 23 machines. Confirm this part works with your model, and view the detailed model diagrams and repair help we have to offer.
Char-Broil
Show More Compatible ModelsThis item works with the following types of products:
This part replaces obsolete part #: 80006504
Repair Videos ?
Having trouble getting your grill to light up? A common cause of this issue is a defective ignition switch. We'll sho...
November 08, 2012
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Customer Part Reviews ?
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Questions & Answers ?
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Does this fit my product?Questions & Answers for Carryover Tube
Customer Repair Instructions ?
All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.
Parts were rusted out
Tool Type
Outdoor Grill
Difficulty
Medium
Time
30-60 minutes
Tools Used
Screwdriver, Pliers, Power Drill, Hammer, rust remover
inside parts rusted and unusable
Tool Type
Outdoor Grill
Difficulty
Easy
Time
15-30 minutes
Tools Used
Screwdriver, Pliers
1. Removed old parts.
2. Cleaned unit.
3. Got online and ordered new parts.
4. When parts arrived, got frustrated that I had ordered the wrong ones (hadn't checked the serial number).
5. Called eReplacement, who helped me figure out the right ones and facilitated the return.
6. Sulked.
7. New parts arrived and were installed within about 25 minutes.
8. Barbecued chicken and corn for dinner.
9. Did the happy dance!
Burners Worn Out
Tool Type
Outdoor Grill
Difficulty
Easy
Time
1-2 hours
Tools Used
Screwdriver, Power Drill, Adjustable Wrench
I removed the rusted rivets that were (partially) holding the burners in place by drilling them out.
The new burners were installed and secured using stainless steel nuts & bolts.
The carry over tubes connected easily to the burners. The grease tray was installed without issue.
My grill now works like new and I do not have to spend $500+ for a new one!
Carryover tubes corroded.
Tool Type
Outdoor Grill
Difficulty
Medium
Time
15-30 minutes
Tools Used
Screwdriver, Power Drill
Parts Used
Flame tamer bars and carry over tubes rusted out
Tool Type
Outdoor Grill
Difficulty
Easy
Time
15-30 minutes
Tools Used
Screwdriver, Pliers
Parts Used
2. Removed crossover tubes. Screws were rusted. Used vice grip pliers on the head of screws to back them out. Burners were in good shape and did not needed to be replaced.
3. Parts were a perfect fit. Replacement cross over tubes were a perfect fit and came with new screws. No problems to install.
4. Flame tamer bars were drop in replacements.
5. Grill is ready for another 1000 burgers.
Good stainless steel grill with deteriorated burner tubes and flame tamers.
Tool Type
Outdoor Grill
Difficulty
Easy
Time
Less than 15 minutes
Tools Used
Screwdriver
Drill out some broken screws with power drill
Tool Type
Outdoor Grill
Difficulty
Easy
Time
Less than 15 minutes
Tools Used
Screwdriver, Pliers, Power Drill, No
Grill's burner tubes were old and corroded, needed to be replaced.
Tool Type
Outdoor Grill
Difficulty
Medium
Time
1-2 hours
Tools Used
Screwdriver, Pliers, Power Drill, Hacksaw, metal file, tap+die, blind rivets
2. Assemble raw materials for rusted burner tube supports, and then reconstruct, paying careful attention to hole spacing and levels. Dismantle tube supports. Replace with rebuilt supports.
3. Install new burner tubes, carryover tubes, and flame tamers.
4. Test: satisfactory.
Worn out, 14 years of heavy use
Tool Type
Outdoor Grill
Difficulty
Easy
Time
Less than 15 minutes
Tools Used
Screwdriver
Parts Used
Old burners, flame tamers and carry over tubes were in bad condition due to both fire damage and corrosion.
Tool Type
Outdoor Grill
Difficulty
Easy
Time
30-60 minutes
Tools Used
Screwdriver
Installed new parts.
Parts ordered were a perfect fit for my grill. Thanks to Replacement Parts website which made it easy to find and order the right parts.
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Our customer service team are at the ready daily to answer your part and product questions. We have a dedicated staff with decades of collective experience in helping customers just like you purchase parts to repair their products.
All our part reviews are solicited directly from other customers who have purchased this exact part. While we moderate these reviews for profanity, offensive language or personally identifiable information, these reviews are posted exactly as submitted and no alterations are made by our team.
All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part. While we moderate these reviews for profanity, offensive language or personally identifiable information, these reviews are posted exactly as submitted and no alterations are made by our team.
Based on data from past customer purchasing behaviors, these parts are most commonly purchased together along with the part you are viewing. These parts may be necessary or helpful to replace to complete your current repair.
All our installation videos are created and produced in collaboration with our in-house repair technician, Mark Sodja, who has helped millions of eReplacementParts customers over the last 13 years repair their products. Mark has years of experience in selling and repairing both commercial and residential products with a specialty in gas-powered equipment.
This data is collected from customers who submitted a repair instruction after replacing this exact part. Customers can rate how easy the repair was to complete and how long it took. We aggregate this data to provide a repair rating that allows customers to quickly determine the difficulty and time needed to perform their own repair.